• Jinan City ShanDong Province China
cropped-PRATA-SITE-LOGO.png

QLM FORGING INDUSTRY

Search

D46-1200 Automation Cross Wedge Roll Forging Equipment

D46-1200 Automation Cross Wedge Roll Forging Equipment

D46-1200 Automation Cross Wedge Roll Forging Equipment

D46-1200 Automation Cross Wedge Roll Forging Equipment with its exceptional roll size and main motor power, is designed for high-precision, large-billet forging, offering versatile and powerful performance

Description

D46-1200 Automation Cross Wedge Roll Forging Equipment

  • The pinnacle of cross wedge rolling technology, designed for the most demanding forging tasks.
  • Exceptional for creating large, durable components in agricultural machinery and trucks.
  • Extensive roller diameter capabilities, providing flexibility for various metal types and sizes.
  • Advanced servo-motor-driven system for precise billet placement and handling.
  • Capable of functioning as a standalone unit or as part of a larger automated forging system

Additional information

Product No.

D46-1200
Roll Center Distance

1250mm
Roll Diameter

1000
Roll Length

1200mm
Rolling Parts Length

1150mm
Max Diameter of Billet that can be Rolled

Φ130
Adjustment Range of Roll Center Distance

±50
Roll Speed

6rpm
Relative Angle of Rolls

±5°
Main Motor Power

200kw

Mechanical Principles

  • The principle pf cross wedge rolling is the continuous local deformation of cylindrical billets between the dies of two rolls.

     

  • The rolled workpiece has the same shape as the bottom groove of the die which is installed on the rolls of the mill , and rotates in the same direction under the driving of the rolls, driving the circular billet to rotate in the opposite direction. 

  • The billet is radially compressed and deformed in the wedge, so that the shape of the rolled workpiece is the same as that of the bottom groove of the mold

Advantages

  • Environmentally Sustainable:
    The implementation of wedge cross rolling technology eliminates the impact and noise associated with metal forming processes. This has greatly improved the working environment by reducing the negative environmental impact

  • High Precision:
    Wedge cross rolling technology ensures that metal fiber streamlines are continuously distributed along the product’s appearance, resulting in a higher level of accuracy. The grain size of the metal is also further refined, which enhances the mechanical properties of the product.

  • Automated:
    The entire production process, from feeding the workpiece to forming, surface finishing, and final rolling forming, is entirely automated, without the need for any manual intervention. This ensures a consistent level of quality throughout the production process.

  • High Efficiency:
    Wedge cross rolling technology is known for its exceptional production efficiency, which is 2-5 times higher than other techniques. Customized molds can be designed to produce one or two pieces at a time, based on the unique characteristics of the workpiece.

  • Cost-Effective:
    Wedge cross rolling technology offers excellent cost savings compared to traditional manufacturing methods due to the consistency between the shape of the rolled workpiece and the bottom groove shape of the mold. This results in a higher level of control over the workpiece’s dimensions, which can reduce production costs by at least 10%-30%.

  • Material Saving:
    Wedge cross rolling machines provide high accuracy, typically within a ±1mm range, ensuring regular and uniform workpieces. The forging die experiences uniform stress, resulting in extended die life and reduced material waste.

Forging Piece Display

Cross Wedge Rolling Machine-Forged parts pictures

Parameter Data

Inquiry Now

Related products

Search Your Keywords
Need Help?

Contact us now and our technician will assist you with tailored forging solutions.

Contact us
Trust us to provide you with the highest level of service and keep your machines operating at its best for years to come.
Facebook-f Linkedin-in Youtube Whatsapp
Support
Company
Newsletter
Subscribe to our Newsletter & Event right now to be updated.
Copyright © 2025 Dustrium, All rights reserved. Powered by QLM Forging Industry

Request a Quote

Your tailored forging solutions will start from here.
We will reply you very soon.

× Chat in WhatsApp