R60-450 Automated Metal Shaping Roller: Industrial Forging Redefined

R60-450 Automated Metal Shaping Roller

Replacing air hammers in efficiency, R60-450 Automated Metal Shaping Roller delivers substantial effective width and high-speed roll forging. Its versatility makes it suitable for a broad range of forging applications, from intricate to robust designs

Description
Additional information

Description

R60-450 Automated Metal Shaping Roller:

High-Die Life: Suitable for long-term use with extensive durability.
Reduced Vibrations: Enhances operator comfort and safety.
Automated Operation: CNC controlled for efficiency.
Versatile Forging: Adaptable for tools, automotive, and agriculture.
Robust Construction: Designed for continuous, heavy-duty use.

Additional information

Product No.	R60-450
Maximum Length of Roll Forged Part	450mm
Effective Width of Roll Forging	360mm
Adjustment Range of Roll Center Distance	±5
Roll Forging Speed	65RPM
Longitudinal Stroke Of Mechanical Hand	420mm
Transverse Stroke Of Mechanical Hand	360mm
Rotation Angle Of Mechanical Hand	0°-90°
Maximum Diameter for Return Material	60mm
Motor Power	18.5KW

Mechanical Principles

Roll forging machine is a forging process that uses a pair of rotating fan-shaped dies to deform the billet and produce the desired forged part or billet.
During the process, the metal flows primarily along the length of the billet and experiences compressive deformation.
The essence of roll forging deformation is the process of elongation deformation of the billet under pressure
Roll forging is suitable for reducing the cross-sectional area of the billet, such as for elongating process of shaft-shaped components or reducing the thickness of plate billets.
Roll forging can be used in the primary forming process by making billets before other forging works or produce forged parts directly.

Forging Features

High precision, small surface roughness, and good quality.
The metal fiber is distributed according to the shape of the forging during the rolling process, quite different from cutting off, and the tissue is uniform with good mechanical properties.
Precision roll forging can avoid unfavorable factors such as cutting off or exposing the streamline. The continuous rotation of the roll forging has high production efficiency.
Long life of the forging dies due to a small relative sliding between the metal and the forging die.
Simple equipment structure, low requirements for the plant and foundation, The required equipment tonnage is small because of the gradual & continuous deformation process, and only a small part of contact between billets and forging dies.
Easy Operation without any impact, vibration which is easy to effect automation