R180-1500 Metal Preform Rolling Equipment

R180-1500 Metal Preform Rolling Equipment

As the epitome of professional-grade forging equipment, R180-1500 Metal Preform Rolling Equipment provides exceptional power and width, making it a superior alternative to air hammers for the most demanding and large-scale forging applications.

Description

R180-1500 Metal Preform Rolling Equipment:

  • High-Endurance: Designed for extensive, professional use.
  • Maximum Accuracy: Ideal for critical, large components.
  • Energy-Efficient: Optimized for cost-effective operation.
  • Advanced CNC Control: Facilitates complex forging tasks.
  • Robust and Reliable: Meets the needs of heavy industrial applications.

Additional information

Product No.

R180-1500

Maximum Length of Roll Forged Part

1500mm

Effective Width of Roll Forging

1100mm

Adjustment Range of Roll Center Distance

±15

Roll Forging Speed

30RPM

Longitudinal Stroke Of Mechanical Hand

Adjustable

Transverse Stroke Of Mechanical Hand

800mm

Rotation Angle Of Mechanical Hand

0°-90°

Maximum Diameter for Return Material

180mm

Motor Power

160KW

Mechanical Principles

  • Roll forging machine is a forging process that uses a pair of rotating fan-shaped dies to deform the billet and produce the desired forged part or billet. 

  • During the process, the metal flows primarily along the length of the billet and experiences compressive deformation. 

  • The essence of roll forging deformation is the process of elongation deformation of the billet under pressure

  • Roll forging is suitable for reducing the cross-sectional area of the billet, such as for elongating process of shaft-shaped components or reducing the thickness of plate billets. 

  • Roll forging can be used in the primary forming process by making billets before other forging works or produce forged parts directly. 

Forging Features

  • High precision, small surface roughness, and good quality. 

  • The metal fiber is distributed according to the shape of the forging during the rolling process, quite different from cutting off, and the tissue is uniform with good mechanical properties. 

  • Precision roll forging can avoid unfavorable factors such as cutting off or exposing the streamline. The continuous rotation of the roll forging has high production efficiency.

  • Long life of the forging dies due to a small relative sliding between the metal and the forging die.

  • Simple equipment structure, low requirements for the plant and foundation, The required equipment tonnage is small because of the gradual & continuous deformation process, and only a small part of contact between billets and forging dies. 

  • Easy Operation without any impact, vibration which is easy to effect automation

Forging Piece Display

forged piece worked by roll forging machine

Parameter of Forge Roll Machine

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