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R140-1000 Industrial Forging Roller Machines

R120-800 Billet Preform Rolling Machinery

R140-1000 Industrial Forging Roller Machines

R140-1000 Industrial Forging Roller Machines excels in precision forging, surpassing air hammers with its top-tier speed and advanced mechanical hand system. It’s designed for high-volume, precision-centric operations.

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Description

R140-1000 Industrial Forging Roller Machines:

  • Precision-Centric: Ideal for detailed and complex parts.
  • Enhanced Material Use: High billet efficiency, reducing waste.
  • Customizable Operations: CNC programmability for diverse forging needs.
  • Long-Term Reliability: Sustained high performance.
  • Versatile Applications: Suitable for automotive and precision tool making.

Additional information

Product No.

R140-1000
Maximum Length of Roll Forged Part

1000mm
Effective Width of Roll Forging

850mm
Adjustment Range of Roll Center Distance

±12
Roll Forging Speed

30RPM
Longitudinal Stroke Of Mechanical Hand

Adjustable
Transverse Stroke Of Mechanical Hand

700mm
Rotation Angle Of Mechanical Hand

0°-90°
Maximum Diameter for Return Material

140mm
Motor Power

110KW

Mechanical Principles

  • Roll forging machine is a forging process that uses a pair of rotating fan-shaped dies to deform the billet and produce the desired forged part or billet. 

  • During the process, the metal flows primarily along the length of the billet and experiences compressive deformation. 

  • The essence of roll forging deformation is the process of elongation deformation of the billet under pressure

  • Roll forging is suitable for reducing the cross-sectional area of the billet, such as for elongating process of shaft-shaped components or reducing the thickness of plate billets. 

  • Roll forging can be used in the primary forming process by making billets before other forging works or produce forged parts directly. 

Forging Features

  • High precision, small surface roughness, and good quality. 

  • The metal fiber is distributed according to the shape of the forging during the rolling process, quite different from cutting off, and the tissue is uniform with good mechanical properties. 

  • Precision roll forging can avoid unfavorable factors such as cutting off or exposing the streamline. The continuous rotation of the roll forging has high production efficiency.

  • Long life of the forging dies due to a small relative sliding between the metal and the forging die.

  • Simple equipment structure, low requirements for the plant and foundation, The required equipment tonnage is small because of the gradual & continuous deformation process, and only a small part of contact between billets and forging dies. 

  • Easy Operation without any impact, vibration which is easy to effect automation

Forging Piece Display

forged piece worked by roll forging machine

Parameter of Forge Roll Machine

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